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  • Summary & Details

Study on the Prediction Technology of Outer Panel Distortion Caused by Bead-Applied Stiffeners

塗布型補剛材による外板パネル歪の予測技術の検討

Detailed Information

Author(J)1) 岩間 隆史, 2) 大西 洋一郎, 3) 新宮 豊久, 4) 本田 彩夏, 5) 三井 雄二郎
Author(E)1) Takashi Iwama, 2) Yoichiro Onishi, 3) Toyohisa Shinmiya, 4) Ayaka Honda, 5) Yujiro Mitsui
Affiliation(J)1) JFEスチール, 2) JFEスチール, 3) JFEスチール, 4) SUBARU, 5) SUBARU
Affiliation(E)1) JFE Steel, 2) JFE Steel, 3) JFE Steel, 4) SUBARU, 5) SUBARU
Abstract(J)外板パネルの張り剛性向上を目的に塗布型補剛材の適用が検討されている.塗装焼付け時に,収縮によりパネルに生じる歪が課題である.実車適用の際,歪の無い適正な塗布サイズ(幅,厚み)の把握が必要だが,パネル歪の予測手法が無い.実車ドアの試作を通じ,補剛材の熱処理過程の物性変化反映により予測精度向上を見出した.

Translation

Abstract(E)The application of bead-applied stiffening materials has been investigated to improve the panel stiffness of automotive outer panels. However, panel distortion caused by material shrinkage during the paint baking process is a critical issue. For vehicle implementation, it is necessary to determine appropriate bead dimensions (width and thickness) that do not induce distortion, but no reliable prediction method has been available. Through prototype testing of an actual vehicle door, it was found that incorporating material property changes during thermal curing significantly improves distortion prediction accuracy.

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