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  • Summary & Details

Formulation Design for Long-Life Low-Conductivity Battery Coolants

電池用低導電率クーラントの長寿命化に向けた処方設計 電池用低導電率クーラントにおける導電率上昇要因の解析

Detailed Information

Author(J)1) 児玉 康朗, 2) 柄澤 涼, 3) 大坪 巧
Author(E)1) Yasuaki Kodama, 2) Ryo Karasawa, 3) Takumi Otsubo
Affiliation(J)1) トヨタ自動車, 2) 日本ケミカル工業, 3) 日本ケミカル工業
Affiliation(E)1) Toyota Motor, 2) Japan Chemical Industries, 3) Japan Chemical Industries
Abstract(J)BEVでの低導電率クーラント適用は漏洩時の発熱抑制に有効だが,経年使用で酸化や部材イオン溶出で導電率が上昇.本研究はろう付けイオン溶出を防食剤で抑制し,長期安定化と寿命延長を実現.

Translation

Abstract(E)In battery electric vehicles (BEVs), battery cooling system safety and reliability are critical under high-load and high-temperature conditions such as rapid charging and high-power driving. Low-electrical-conductivity coolants reduce the risk of abnormal heating due to leakage; however, conductivity increases over time because of ethylene glycol oxidation and ion dissolution from components. This study identified flux-derived ions from aluminum brazing as a key factor. The use of optimized aluminum corrosion inhibitors effectively suppressed ion dissolution and stabilized conductivity during long-term circulation. The developed coolant formulation extends service life and has been applied to battery cooling systems since 2025, ensuring electrical safety and durability.

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